Aluminum honeycomb panel production process

      aluminum honeycomb panel源自于航空工业composite honeycomb paneltechnology, is a typical sandwich construction method, consisting of a panel, a bottom plate and an intermediate aluminum honeycomb. Aluminum honeycomb panel manufacturing technology adheres to the essence of honeycomb composite mechanics in the aviation industry, relying on the strong technical background of aluminum sheet forming and processing in our factory for more than ten years and the original coating baking technology, based on the business philosophy of high technology, high quality, and creating first-class quality, we are committed to the research and promotion of aluminum honeycomb structural materials, and introduce domestic advanced aluminum honeycomb composite production technology and automatic assembly line equipment, select the company\'s unified standard high-grade aluminum alloy coil, honeycomb core material and high-quality adhesive to develop a series of honeycomb panel Products. Aluminum honeycomb panel product series has the advantages of excellent material selection, advanced technology and reasonable structure. It not only has excellent performance in large scale and flatness, but also has many choices in shape, surface treatment, color and so on. In addition, the panel in addition to the use of aluminum alloy, but also according to customer needs to choose other materials, such as: copper, zinc, stainless steel, pure titanium, glass fiber, fireproof board.
      aluminum honeycomb panelThe special hexagonal aluminum honeycomb core in the middle is generally composed of aluminum alloy with a hardness of H19. As a core plate adhered in the sandwich structure, it bears pressure in the tangential direction. These mutually restrained dense honeycomb like many small I-beams, can be dispersed to bear the pressure from the direction of the panel, so that the plate force is uniform, to ensure that the panel in a large area can still maintain a high degree of flatness, in addition, the hollow honeycomb can also greatly weaken the thermal expansion of the plate body.
aluminum honeycomb panel material and specifications:
-Panel material: high-grade aluminum alloy sheet
-Core material: high grade anticorrosive aluminum honeycomb core material
-Plate length: ≤ 5000mm
-Plate width: ≤ 2000mm
-Plate thickness: 5-150mm
-Special specifications Products can be customized according to requirements
-Surface coating: polyester/fluorocarbon, etc
aluminum honeycomb panel的特点：
-High plate flatness
-Easy and quick installation
-The plate is light in weight and high in strength
-Plates with large face can be realized
-Honeycomb core material helps to keep the space warm
-Rich color and surface treatment to choose from
-Excellent customized processing capabilities to meet the individual needs of customers
-High-quality materials and advanced processing technology to ensure that the product is durable
-Various installation systems are suitable for different schemes and are easy to install and maintain.
aluminum honeycomb panel构造之特性：
1. The strength and rigidity of bearing weight are large
Aluminum honeycomb panels have ideal stress distribution for shearing, compression, stretching, etc. Therefore, the honeycomb itself also has a limit stress. The surface plate can be made of very thin materials and has a wide range of materials. The rigidity of weight bearing is high, and the strength of weight bearing is the largest among the existing structures.
2. Excellent heat insulation
The interior of the aluminum honeycomb panel is composed of numerous small air-tight chambers, so it can not convection and can play an excellent heat insulation. Compared with other materials, aluminum honeycomb panels have a higher thermal insulation performance. Further in the internal filling of soft fireproof material, its thermal insulation performance is a higher layer.
3. High fatigue resistance
The structure of aluminum honeycomb panel is a continuous and integrated structure of raw materials. For this reason, there is no screw, welding structure generated by the stress concentration phenomenon, but can maintain superior fatigue resistance, so the material can be used to close to the limit wide.
4. Keep the surface flat
The aluminum honeycomb panel is constructed with numerous hexagonal columns to support the surface plate. This is to keep the skew. Further, it is not only to take it, but also to make the small fulcrum of the honeycomb remove the shortcomings of the surface plate, so that the surface is very flat and beautiful.
5, has a wealth of general use.
Honeycomb panels, by the use of places, conditions, etc. can adapt to a variety of requirements. Free choice, to make a wide range of, the most economical panel.
6, with excellent economy
A similar economic benefit can be obtained from the use of panels constructed with honeycomb sandwich cores. The number of other parts, the drilling operation of screws can be reduced, and the effect of design simplification. More by the stamping processing can make the quality upward, shorten the delivery period, lightweight, save freight, etc., its total effect and the general comparison of its economic difference is very large.
aluminum honeycomb panel产品系列
1. building curtain wall decoration series
The aluminum honeycomb panel wall panel system is based on the composite honeycomb panel technology developed by the aviation industry. Such advanced technology enables the company to manufacture wall panel Products with good strength and light weight. These wallboard Products have a very flat surface and the width of the joints can be strictly controlled, which allows the architect to design a very flat and beautiful wall with a large surface. Except for specific restrictions, there is no standard size for aluminum honeycomb panels, and all wall panels are made from the factory according to the design drawings. Such a production method makes the board has a strong flexibility in terms of size and shape, such as: arc-shaped plate and folding plate. This flexibility is widely used in practical applications, because these plates can be installed on almost all keels, and the installation is extremely simple. The aluminum honeycomb panel system becomes a complete multi-functional highly competitive wall panel system. It offers these extremely practical solutions for almost all types of wall design.
2. building roofing series
When selecting metal decorative roof panels for smooth metal roofing projects, aluminum honeycomb composite panels can be preferred, which can make full use of the characteristics of high bending strength of honeycomb panels. Compared with other metal sheets, the size and dosage of reinforced aluminum profiles behind the panels can be appropriately reduced, and the overall smoothness of the roof can be ensured and long-term good results can be maintained.
3. ceiling series
The aluminum honeycomb panel ceiling system provides architects with a wealth of choices from panel material, shape, installation system to color and surface treatment, which can show rich ceiling performance effects and has excellent design freedom. Our company has an advanced aluminum honeycomb panel production line. Through perfect technology and strict control system, the composite panel has super peel strength and excellent physical properties, which can be comparable to similar brands in the world. Aluminum honeycomb panel light weight, good toughness, high strength, sound insulation and heat insulation performance is good, is the ideal choice of large engineering ceiling plate, and aluminum honeycomb panel installation method diversification, can be heavy ceiling design, can be repaired.
4. ship interior series
In order to reduce the weight of the hull, simplify the structure and improve the efficiency, the lightness of the internal equipment of the hull has been paid more and more attention in foreign countries, and the aluminum honeycomb composite panels have been adopted for the inner wall panels, ceilings and door panels. This new technology changes the technical performance of the parts, prolongs the service life, and reduces the maintenance and repair work. At the same time, it gives people a sense of comfort and improves the aesthetics of the cabin.
The design idea of aluminum honeycomb panel structure comes from I-beam structure: the surface plate is equivalent to the wing plate of I-beam and mainly bears normal stress; The middle honeycomb layer is equivalent to the web plate of I-beam and mainly bears shear stress. The structure of the two panels of the aluminum honeycomb panel is high and has a large sectional moment of inertia, so it has good rigidity and high bending strength. The middle sandwich layer is bionic in the natural honeycomb structure, with less materials, but with high shear strength and good stability. The optimal combination of the surface plate and the honeycomb intermediate layer makes the honeycomb panel have the advantages of light weight, high strength and good rigidity. Table board and honeycomb selection appropriate, but also to obtain good seismic, heat insulation, sound insulation and other properties.
5. furniture honeycomb board series
For the modern furniture industry with strict environmental protection requirements, using honeycomb panels to make furniture processing materials is a good material choice in the new century. Its completely non-toxic green quality allows furniture manufacturers to reduce unnecessary environmental protection procedures when processing furniture. In addition, aluminum honeycomb panels can be diversified such as solid wood, aluminum plate, gypsum board, fireproof board, MDF, natural marble stone, etc., which can be made into honeycomb panels with convenient material selection.
6. partition series
The emergence of aluminum honeycomb panel partition, breaking the traditional partition mode, with its noble, fresh, stylish style, won the market share of high-end office space.
Aluminum honeycomb panel partition has the following advantages:
(1) Fire prevention: aluminum plate is non-combustible material.
(2) Corrosion resistance: The surface of the aluminum honeycomb panel is treated with epoxy fluorocarbon, which has strong corrosion resistance. Salt spray 48 hours no **, crack, no blistering.
(3) Environmental protection: Honeycomb panels are pure aluminum Products, do not volatilize any harmful gases, non-radioactive and can be completely recycled, 100% environmentally friendly Products.
(4) the aluminum honeycomb panel is easy to dismantle and assemble, and will not dismantle the bad plate. Due to its light weight and convenient transportation, it can be transported to different places for repeated use. This is the other partition plate can not be compared.
7. Elevator Engineering Series
Aluminum honeycomb panels, marble honeycomb panels due to its fire, heat preservation, sound insulation, shockproof, heavy strong, buffer resistance, light weight and other advantages. It can greatly reduce the load of the elevator, is used for public elevators and goods elevator is the most ideal material.
8. Rail Transit Series
Due to its reasonable structural design, aluminum honeycomb panels have improved their stiffness, strength and other performance indicators. They are widely used in new passenger cars, urban rail vehicles, light rails, motor vehicles, and subway vehicle interior panels such as control panels, bulkheads, ceiling panels, Luggage racks, toilet units, lavatories, floor panels, four corner doors and isolation hatch doors, as well as external components such as roof, high-end, guard panels, and the entire car body.
9. electronic whiteboard series
Electronic whiteboard: its backplane material is made of aluminum honeycomb panel. Aluminum honeycomb panel is derived from high-end Products of aerospace materials used in civil product technology, which ensures the moisture-proof, fire-proof and non-deformation of the Products and ensures the service life of the Products for more than 10 years. The board surface is durable, the board body is firm and resistant to heavy blows, and the special projection writing film or panel made of high wear-resistant paint is scratch-resistant, high-brightness, * * * clear and easy to clean (whiteboard cleaner or wet cloth can be used to wipe)
10. printing table board, mechanical table series
The aluminum honeycomb panel produced by our company can be applied to the production of printing platen due to its advantages of light weight, high strength, good flatness, and no deformation when heated.
In order to do a good job in printing platens and solve the problems of flatness and thermal deformation of platens, we use aluminum honeycomb panels to make platens, and improve the production process of aluminum honeycomb panels for many times and test them. After various explorations and experiments, we finally successfully completed the production of printing platens. Now the printing platen produced by our company is not deformed when heated, and the flatness error of the whole platen can also meet the needs of customers and can withstand the on-site inspection of users. In addition to printing platen, it can also be used for anti-vibration table, automatic drawing board, printing board, dyeing and finishing board, punch press, type replication mold, sponge foaming holding machine, frame, etc.
Manufacturing Process:
Aluminum honeycomb panel Products are selected from the company\'s unified standard pre-roller coated high-grade aluminum alloy coil, combined with a variety of production processes refined.
1. Coating technology
(1) The original coating baking technology is adopted to ensure the adhesion of the coating and the uniformity and saturation of the color.
(2) The required colors can be provided according to customer requirements, and various special coatings can also be provided.
2. Molding Technology
(1) Through a series of molds, the stress inside the plate is fully released.
(2) to protect the surface of the panel coating is not damaged, more durable. The entire production process ensures the high precision of the plate processing size.
(3) The continuous thermal composite production process is efficient and fast.
3. Honeycomb composite technology
(1) The scientific and technological achievements derived from modern aviation are lighter in weight, but the strength of the plate is higher.
(2) The use of high-temperature composite and panel hot pressing technology to ensure the integrity, strength and flatness of the board.